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Our factory uses paper-binding bindery binding lines as the main binding equipment. There are also some stand-alone machines. Once the equipment fails, even minor faults will affect the production cycle.
Fault 1: with more than one page, less posts, high return rate
In order to ensure quality, the collation machine has automatic detection devices for multiple posts and less posts, and the staff checks the book block before the page layout. Through such repeated inspections, there are basically no major mistakes in the book, such as many posts and few posts. The workshop strictly enforces the system of layer-by-layer checks and the responsibility for the work of each process is fulfilled. This ensures that the book withdrawal rate is less than one-hundredth of a millionth. Five national standards. However, the wireless glue-binding linkage line is generally arranged for two-inch inspection personnel per class to carry out “10-stroke-one-out†inspection of books. For some accidental problems, it is not easy to find, and it is not possible to complete each book after the package is completed. , can be examined in turn. In particular, for 32 copies of the book, if there is a double misprint, there are two copies in the hands of the reader, increasing the book withdrawal rate. Reasons for faults caused by the collation machine include the following two points.
(1) The signature detection wheel wear of the ZXJ440 hybrid collation machine or the position of the pick-up teeth of the pick-up roller is not correct for the operation point of the proximity switch.
The working principle is that when the signature turns with the pick-up wheel to the detection pressure wheel and is rolled, if the thickness of the signature is larger or smaller than the adjustment thickness, the signal is transmitted to the detection control box through computer control. The next 10 collator stops the collation and sends the book to the bad book. The detection of its multiple signatures is based on the scrolling of the pickup wheel to read the test roller, and after rolling, through the detection of the lever's lever magnification and the work of the proximity switch, the multi-post signature is removed; the less the signature is. The detection is through the photoelectric switch detection signal, through the computer control, to delete the few posts. Due to long-term rolling of the test roller, the working surface will wear out and lose the leverage amplification effect. The installation position of some pickup rollers will change, and the working contact surface between the tooth decay and the detection pressure roller will change and cannot be detected normally.
Remedy: Refer to ZXJD440A mid-speed flat binding wireless binding linkage nine hole adjustment method, according to the requirements of the manual check the detection position, view the working time of the proximity switch and the displacement signal in the computer, replace the worn detection pressure roller, and then adjust the thickness , to ensure that multiple posts are removed.
(2) The position of the book on the book chain and the position of the book on the pickup wheel do not match.
It is mainly a large book with 32 copies of the size of the book. It is required to be accurate when it falls. If it falls too late, the previous post will fall on the post of the next post, resulting in multiple posts in the next book. Posts.
Remedy: Move the collection chain back so that the signature falls on the middle of the two dials. And was successfully removed by the dial.
Fault 2 Electromagnetic Valve and Valve Failure of Collator
(1) Each of the three collating tables has an electromagnetic valve, and the common fault is that the electromagnetic valve cannot be cut off or the air is blocked.
Fault analysis: paper hairs and paper dust are blocked in the air path of the electromagnetic valve, so that the valve core cannot operate normally.
Remedy: Regularly use the air pump to blow the air path and back blow the suction tube to eliminate accumulated paper and paper dust. When the plugging is serious, the two screws connected to the valve body can be removed and the upper part of the valve body can be removed. Plastic cover, remove the valve. Core, clean up deposits, and replace it as it is
(2) Failure of V-3 1/4B valve in collating machine
Failure analysis: The valve is used for every plywood, and the general fault is also due to the paper dust entering the valve sleeve. The intake air volume is reduced and the next thread is not smooth.
Remedy: Remove deposits.
However, the cause of the damage is not necessarily the blockage of the valve. It may also be dismantled. Improper method, resulting in damage to the valve sleeve. In the past, due to the maintenance of workshop equipment by dedicated personnel, no attention was paid to the scrapping of parts caused by minor faults. Today, when it comes to advocating the opening up of sources of income, it is necessary to pay attention to the purchase of gas valves, which cost 10,000 yuan. The gas valve is correct, the removal method is to remove the valve from the working position of the machine, put the end of the valve body on the jaw side of the clamp table, the valve seat side of the valve seat with M8X 25 internal hexagonal screw head Hexagon head The middle position of the quasi-valve sleeve, the other side of the screw is on the jaw, the purpose is to increase the contact area of ​​the screw, prevent the valve sleeve from breaking, and at the same time facilitate the removal of the circlip. Then tighten the clamp jaws; move the valve seat, remove the retainer with the circlip pliers, and then loosen the clamp jaws. At this time, pay attention to the removed components, pay attention to the spring components, and do not lose. After removing the paper and paper dust, it is finally assembled in the same way as the original. With this method, one person can complete the valve assembly and disassembly, and less damage. After using this method, no gas valve was purchased. For the past due to improper demolition, resulting in valve sleeve damage, and other accessories intact valve, can buy model 218794 valve sleeve can be re-installed, which saves a lot of money.
Failure of the paperback binding line and its elimination
December 09, 2019